Not just machinery related to mining, farming, and industrial processes require constant maintenance but every machinery and equipment no matter how unimportant and less expensive they are, must be taken into account when a maintenance plan is being worked out.
A failure to do so will not only force you to shell out cash for repairing equipments at frequent intervals but your manufacturing unit will face frequent downtime and breakdowns.
And for any sized business identity, regardless of whether it is a small, medium, or large sized organization, it is not desirable at all. Breakdowns can siphon off your fortune unless it is addressed by a team of skilled and well versed professionals.
Here are few tips that can help you to prolong the life of your equipments and machinery.
Lubricants are one of the miracle potions for machinery that keeps them in good health. They minimize friction between different parts of the machinery and equipments. If you can work out a schedule that will take care of the equipments and get them lubricated at regular intervals, you can be assured that you have to shell out less for maintenance.
This is usually referred to as preventative maintenance plan that will prevent your equipments from breaking down and keep them in a running condition always. However, the task should be entrusted to a skilled professional that can identify excessive build-up of grease on different parts.
Most importantly, the right category of lubricant must be used because every component of the machine will use different types of grease, oil, and lubricant.
Focus on large machinery operation
Although, most of the manufacturing processes have become mechanized and automated, they are after all operated by human beings. Not all operators are skilled and efficient in their tasks.
One of the most important aspects that you ought to take into account while carrying out inspection during the course of CMMS driven preventive maintenance plan is whether or not the machinery and equipments are being operated in the correct manner.
Remember, even if machinery is not being operated accurately or in the manner as they should be, the lifespan of that machinery undoubtedly reduces remarkably.
Identify signs of damage and wear and tear
Aside from incorrect handling and operation techniques, there are few other factors that ought to be addressed when the preventive maintenance plan is underway. These factors include, damage caused by vibration that are caused due to inappropriate alignment of belts as well as gears.
Aside from that you could also suffer a shock in the event the operation is not being carried out properly. Due to excessive friction, the components of the machinery can get heated up and lead to premature wear and tear of the machinery.
From time to time, it is essential that you invest in new belts, gears, and other components that are prone to excessive wear and tear and friction. Also, remember, operating faulty or damaged and worn out parts of any machinery not only can be dangerous but also can lead to sudden breakdowns.
Schedule maintenance work
As mentioned above, these days, most of the companies have switched over to CMMS driven preventive driven maintenance plans that help them to keep track of the condition of their equipments and assets.
An important aspect that you ought to remember is that it is not just about keeping the equipments and machines in running condition, it is also about saving your assets and preserving them for a longer period of time.
In other words, you are putting in effort to enhance to enhance the lifespan of the machinery, which is an asset of the company. This holds true even more for the companies that are mainly manufacturing-centric.